Saturday, May 2, 2026

eVTOL Aerodynamics - How to analyze an aircraft in the cruise configuration with 6 prop rotors.

 

Follow the step to compute lift, drag, aerodynamic moments and induced power for the eVTOL cruise configuration.


  1. Here is the breakdown on how to analyze an eVTOL aircraft using Stallion 3D.
  2. Click the design menu to import the STL geometry.
  3. Next, choose the eVTOL CAD file. The STL file can be either ASCII or binary.
  4. In the position tab, choose STL location to place the geometry to the exact design coordinates.
  5. Set the dimensions in the size scale tab. Be sure to click the box to set up the automatic grid sizing. Then click okay.
  6. Click design menu and top view and visualization view geometry to verify the design was correctly imported. To model prop wash and compute the ideal power, we can add six actuator discs.
  7. Click the actuator discs menu.
  8. Start with the inboard starboard propeller. Enter thrust location, direction, inner and outer disc radii.
  9. Choose linear thrust distribution.
  10. Click copy and then add disk.
  11. In the disk 2 dialogue, click paste to fill the box with the copied information.
  12. Change only the Y center of rotation sign to negative to create the inboard port rotor disc.
  13. Click add disc to continue the process.
  14. Enter the information for the outboard starboard prop rotor.
  15. Copy and paste to the port rotor and change the sign of the Y center of rotation to negative.
  16. Complete the process for both the starboard and port tail prop rotors.
  17. Run the CFD with a target cell count of over 1 million cells.
  18. At sea level conditions, set the angle of attack to 2.5° and the speed to 200 mph.
  19. The results show a combined power of 360 kW for the speed and angle of attack settings.
  20. In addition, the lift to drag ratio is 13.2. Learn more at hanleyinovations.com.

Please visit https://www.hanleyinnovations.com for more information.

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